The size of the balls used for grinding depends on the size of the material entering the mill they should be just large enough to break the biggest lump of ore likely to be encountered Balls of 5in diameter are the largest in common use but they are only suitable for coarse feeds of 1in size or over
As a leading global manufacturer of crushing equipment, milling equipment,dressing equipment,drying equipment and briquette equipment etc. we offer advanced, rational solutions for any size-reduction requirements, including quarry, aggregate, grinding production and complete plant plan.
Feeding Granularity: ≤20-≤25mm
Applied Materials: Limestone, calcite, barite, dolomite, potassium feldspar, marble, talcum, gypsum, kaolin, bentonite, medical stone, rock phosphate, manganese ore, iron ore, copper ore, gold ore,quartz, active carbon, carbon black, ceramic, coal, etc.
Applicable Range: Cement, silicate product, new building material, refractory material, fertilizer, black and non-ferrous metal ore dressing and glass ceramics production industry, etc.
Configuration: Jaw crusher, grinding mill, bucket elevator, magnetic vibrating feeder, transmission gear, main engine.
Applied Materials: Feldspar, calcite, talc, barite, fluorite, rare earth, marble, ceramics, bauxite, manganese, phosphate rock, etc.
Application Area: Building materials, chemicals, fertilizer, metallurgy, mining, refractory, ceramic, steel, thermal power, coal, etc.
Certification: CE, ISO, SS
Wearing Parts: Molds, roller
Motor Choice: Electric or Diesel
Sphere Size: Custom-made
Raw Material Size: 0-5mm
Production Capacity: 2.2-50TPH
Feeding Size: 300-700mm
Processing Capacity: 30-250TPH
Applied Materials: River gravel, limestone, granite, basalt, diabase, andesite, tailings,etc.
Processing Ability: 770-2800TPH
Screw Diameter: 1500~3000mm
Rotation Rate: 2.5~6 r/min
The 200-350t/h sand production line in Turkey is designed in August, 2014, and put into use in October. .
Dry mixed mortar plant is designed for enterprises which have small production scale of special dry mortar. It is a kind of modular production line which can meet the needs of producing multiple species dry mixed mortar and ordinary mortar in small bat
The 700t/d Gold Concentration Plant in Sudan is designed by Henan Fote Heavy Machinery Co., Ltd. Fote Machinery has provided the whole service including ore beneficiation test, plant design and construction drawing design, complete equipment manufacture a
Manganese Ore Crushing Project in South Africa is composed of coarse mobile crushing station including GZD1300×4900 vibrating feeder and PEW860 euro jaw crusher, medium and fine mobile crushing and screening station including HP300 cone crusher and 3YK186
Based on his work this formula can be derived for ball diameter sizing and selection Dm 6 log dk d05 where D m the diameter of the singlesized balls in mmd the diameter of the largest chunks of ore in the mill feed in mm dk the P90 or fineness of the finished product in microns umwith this the finished product is
and with the decreased grain size the necessary ball size also decreases Olejnik 2010 2011 For each grain size there is an optimal ball size Trumic et al 2007 The bigger ball in relation to the optimal one will have an excess energy and consequently the smaller ball mill has less energy necessary for grinding In both
Jun 15 2018 · 335 is a constant used for dry grinding with steel balls in the mill Actual size of media is taken is lower than the calculated value It is around 80 to 90 mm If you Wants to reduce the maximum ball size then reduce the feed size by using pregrinding operation
1 Calculation of ball mill capacity The production capacity of the ball mill is determined by the amount of material required to be ground and it must have a certain margin when designing and selecting There are many factors affecting the production capacity of the ball mill in addition to the nature of the material grain size hardness density temperature and humidity the degree of
Mar 10 2011 · But remember it all depends on your mill feed size after pregrinding This is the raw mill not the finish mill So Wi should be 11 and density of 267 as normal kiln feed I used d80 of 3500 micron to be on safe side and got max ball dia of 41 mm use 50 mm steel balls
1 Rod milling – a rod mill with a diameter of 244 meters inside new liners grinding wet in open circuit 2 Ball milling – a ball mill with a diameter of 244 meters inside new liners grinding wet in open circuit
As the feed size is reduced further less of the 508 mm balls and more of the 254 mm balls are required for the maximum capacity attaining 100 of 254 mm balls for a feed size of 47 mm Fig 6 d The capacity difference between the best and the worst makeup ball mixtures was as high as 150
Dec 12 2016 · The ball mill motor power requirement calculated above as 1400 HP is the power that must be applied at the mill drive in order to grind the tonnage of feed from one size distribution The
Jun 15 2018 · Mill effective diameter D meter Then Maximum ball size for ball mill grinding is Bmm Example Size of the mill feed 80 passing in microns’ size 15000 microns 15mm Work index for the feed 18 kwh age of mill in critical speed 70 Specific gravity of the feed 22 gmcm3 Mill effective diameter 223 m
Ball Mills Mine Engineer Ball Mills are generally used to grind material 14 inch and finer down to the particle size of 20 to 75 microns To achieve a reasonable efficiency with ball
EFFECT OF BALL SIZE DISTRIBUTION ON MILLING PARAMETERS EFFECT OF BALL SIZE DISTRIBUTION ON MILLING PARAMETERS 261 Ball size distribution in tumbling mills 37 262 Milling performance of a ball size distribution 40 27 Summary 41 C1 Particle size corresponding to maximum selection function values for the single
Fig 8 shows the optimum composition of the makeup ball sizes for various feed sizes as a function of the size reduction ratio R Because mixtures of two balls 508 mm and 254 mm ball are always found to be optimum the results are plotted with the ordinate being the fraction of 508 mm balls
rate at each screen size is calculated from a torquemill test as in the example that follows Torque mill solids load during test 1125 kg 248 lb of ball mill feed sample from plant survey Sample is reconstituted with water to be the same percent solids as the plant ball mill discharge Mill speed 352 rpm 65 percent of critical speed
24 Effect of ball size 29 241 Empirical approaches 29 242 Probabilistic approaches 33 25 Abnormal breakage 36 26 Effect of ball mixture 37 261 Ball size distribution in tumbling mills 37 262 Milling performance of a ball size distribution 40 27 Summary 41 Chapter 3
A ball mill also known as pebble mill or tumbling mill is a milling machine that consists of a hallow cylinder containing balls mounted on a metallic frame such that it can be rotated along its longitudinal axis The balls which could be of different diameter occupy 30 50 of the mill volume and its size depends on the feed and mill size
the mill is used primarily to lift the load medium and charge Additional power is required to keep the mill rotating 813 Power drawn by ball semiautogenous and autogenous mills A simplified picture of the mill load is shown in Figure 83 Ad this can be used to establish the essential features of a model for mill
DESIGN AND FABRICATION OF MINI BALL MILL The effect of ball size on mill performance Powder Technology 1976 14 Ball size distribution for the maximum production of a narrowlysized
Ball milling is a size reduction technique that uses media in a rotating cylindrical chamber to mill materials to a fine powder As the chamber rotates the media is lifted up on the rising side and then cascades down from near the top of the chamber
Dec 12 2016 · The ball mill motor power requirement calculated above as 1400 HP is the power that must be applied at the mill drive in order to grind the tonnage of feed from one size distribution The
1830 x 5400 MM 6 x 18 FT BALL MILL 210 kW 25 TPHOverall Dimensions 9880x4685x3750 mm Maximum feed size 25 mm Maximum Steel ball loading 15 tDischarge size 007404 mm Capacity 525 tph Speed 245 rpm Used Refurbished or NewLow PriceNew Mills One Year Warranty on mill 5 Yea r Warranty on Girth Gear1000s of satisfied
Media and Product Ball Mill Loading Guide Percentages are based on total volume of cylinder NOTE With media load at 50 voids are created equal to 20 of cylinder volume These voids are filled when product is loaded into the mill Mills can be loaded by volume